Berkeley Jet Drive Rebuild Videos
Since the Marine Jet Drive Manual published by
Seloc is no longer in print, we have begun a series of video instructions
on "How To Rebuild Your Berkeley Jet Drive". Here is the
beginning of this project, we will be adding more articles as time
permits.
Model Identification
The most popular models are as follows:
You will find an identification tag attached to the pump
next to the thrust bearing grease fitting. This tag will be stamped with
the pumps model number. Use the tests below if the tag is missing or
unreadable.
12JC – Hand hole is inside the boat transom
and the pump bowl and nozzle housing are a one-piece unit.
12JG – Hand hole is inside the boat transom, but the pump bowl and
nozzle housing are separate units.
12JE – Hand hole is outside the boat transom and the pump bowl and
nozzle housing are a single unit.
12JF – Hand hole is outside the boat transom and the pump bowl and
nozzle housing are a single unit, but a gimbal ring is used to rotate the
nozzle.
Procedures
Because the four Berkeley models are so similar, only one set of
procedures is presented in this manual.
Our project boat is equipped with a Berkeley 12JG
pump, droop snoot and a manual Place Diverter trim/steering nozzle.
Pump Removal Sequence:
-
Removing the Nozzle (Place
Diverter Nozzle Shown) - Watch the Video
Linkage Disconnects
- Remove the nut and bolt securing the steering
cable end to the tiller arm. If servicing Model 12JF, remove the
steering cable from the side of the gimbal ring.
- Slide the plastic collar back on the steering
cable. Back off the packing nut from the threaded steering tube,
and then pry the grommet free. Pull the steering cable back into
the boat through the transom adaptor. Some models do not have the
transom adaptor, but it is still necessary to pull the cable back into
the boat.
- Slide the top of the safety clip free of the
reverse cable.
- Remove the safety clip from the hole in the lower
bolt, as shown.
- Withdraw the bolt from the reverse cable end.
- Pull the reverse cable up and clear of the
reverse gate swivel pin.
- Remove the swivel pin and two split nyliner
bushings from the reverse gate arm.
- Loosen and remove the lower jam nut around the
steering cable on the tiller arm. If only the lower jam nut on the
reverse cable is disturbed, the cable adjustment will be maintained.
This is an advantage during later installation.
- Loosen the reverse cable packing nut at the
transom adaptor (or boat transom, if an adaptor is not used), and pry
the grommet free.
Rudder Removal (If equipped)
- Straighten the ends of the cotter pin, and then
pull out the pin. Remove the castellated nut and the rudder bolt.
- Remove the Allen head bolt from the rudder shaft.
- Pull the rudder downward and free of the nozzle.
-
Removing the Transom Assembly -
Watch the Video
Transom Adaptor Removal (Models 12JC & 12JG Only)
- Remove the bolts securing the transom adaptor to
the boat transom. Insert a putty knife between the transom gasket
and the boat transom. CAREFULLY work around the gasket perimeter
and split the silicone seal between the two surfaces. If a
silicone seal bead has been used between the pump bowl and the transom
adaptor, cut the bead with a sharp knife. Slide the transom
adaptor and gasket free of the pump bowl.
- Remove and discard the large O-ring from around
the pump bowl.
-
Removing the Suction Housing/Pump -
Watch the Video
Re-Installing the Pump:
-
Installing the Suction Housing/Pump -
Watch the Video
-
Installing the Hand-Hole Cover -
Watch the Video
-
Installing the Transom Adapter Housing
- Watch the Video
-
Installing the Forward/Reverse Cable
Seal - Watch the Video
-
Installing the Steering Tube -
Watch the Video
-
Installing the Steering/Trim Nozzle -
Watch the Video
-
Re-connecting the Control Cables
(Forward/Reverse, Trim & Steering) -
Watch the Video